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Code:

Vacuumatic – RTIS Web Marking Machine

POA

Description

Vacuumatic Reel Tab Inserter System (RTIS3), web marking systems for reel to reel web production

Description
Specification & Documents
Reviews

Vacuumatic RTIS-3 (Reel Tab Inserter System)

The RTIS 3 is the latest version of the tried and tested Reel Tab Inserter System, which is a web marking systems for reel to reel web production. The new modular design allows the selection of options to suit your requirements, and can be easily upgraded in the future should those requirements change.

From the Basic web marking unit which applies a label onto the moving web, to the Standard Print version,  which prints a 3 letter reason of fault code onto the label, with 8 manual and 8 automatic codes as standard, through to the Advanced Print Version, which adds the ability to custom code the reason of fault to suit your requirements and print barcodes and images onto the label. There is an RTIS 3 web marker to suit all requirements.

The RTIS 3 web marker can attach a label to the web at speeds of up to 600m/min with no physical contact and therefore no risk of damage to the web. The RTIS 3 can be operated manually. RTIS 3 web marking can be triggered automatically by an external device such as a sensor or camera inspection system.

Installing an RTIS 3 web marker helps eliminate the dangerous and inaccurate practice of hand flagging, an increasingly hot topic during health and safety evaluations.

Two mounting options are available, over-web and off-web.

The services panel can be mounted in one of two different positions.

These new enhancements allow the RTIS 3 web marking system to be fitted when space is limited.

Features:

  • Compact web marking unit, simple to set up and operate
  • No contact with the web
  • Accurate marking of defects
  • Easy identification of marked areas
  • Different operating options (manual or automatic via sensors or camera inspection systems)
  • Internal mini thermal printer to print ‘reason of fault codes’ onto the labels (Standard and Advanced version only)
  • Coating machines

Benefits:

  • Helps to Eliminate dangerous hand flagging
  • Minimising waste and ensures higher levels of efficiency
  • Separation of good product from spoil
  • Fast return on investment
  • No contact with the web ensures no chance of damage or web breaks

Typical Applications:

  • Coating & laminating
  • Foil producers
  • Heat activated laminate film
  • Web printers
  • Flexographic printers
  • Converters
  • Reel-to-reel manufacturing processes

 Types of Machines that use our RTIS-3 (Reel Tab Inserter Systems)

  • Coating machines
  • Coaters
  • Foiling machines
  • Foilers
  • Flexographic printing presses
  • Flexo machines
  • Web printing machines
  • Reel to reel process machinery
  • Laminating machines
  • Extrusion machinery
  • Printing machines
  • Converting machines
  • Blown film extrusion

Technical Specifications and Options:

Speed*  For web speeds of 0 to 600 metres/min. depending on web material and coating
Cycle time ** Time between a fire signal and the application of a tab typically: 1 second => No print, Standard print & 1D Barcodes 1.1 seconds => 2D Barcodes & Images Minimum time between tab insertions: 1.1 seconds => No print, Standard print & 1D Barcodes 1.2 seconds => 2D Barcodes & Images Timings for the Overweb version are 0.15 seconds longer Operating distance
Operating distance The distance between RTIS3 foot and the web should be 12 mm when in the firing position
Marker tabs: Material: Paper with self-adhesive backing (partially deadened in the area that protrudess from the web) Dimensions: Length 63 mm, Width 32 mm Protrusion from web: typically 30 mm Reel capacity: 1,000 tabs (approximately) Colour: white, white with red stripes, red, blue, green, yellow, further options upon request
Airborne noise emissions 72dB(A)
Power requirements Electricity supply for label application: 90V AC to 264V AC / 63Hz via 3-pin IEC320 connector Input current: 1A rms. @ 90V AC, 0.5A rms. @ 264V
Inputs to interface unit Basic Interface Unit: 1 x voltage free/NPN, 1 opto-isolated active input Advanced Interface Unit: 6x voltage free/NPN/PNP, 2 opto-isolated active inputs
Inputs to Additional Inputs Unit 12 x voltage free / NPN / PNP, 4 opto-isolated active inputs
Air supply Filtered, unlubricated Pressure: min. 5 bar (70 psi), max. 8 bar (120 psi)
Safety CE certification. Conforms to all applicable Harmonised European Standards

 

* Please contact your Vacuumatic representative if you have slower or faster applications.

** Note: While it is possible to fire bursts of labels, the unit is not designed to work continuously at this rate for extended periods.

Vacuumatic have made every effort to ensure the accuracy of the information contained within this brochure.

Vacuumatic operate a research and development programme which drives continuous product improvement.

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