Vacuumatic Count-S Optical Contactless Counting

Vacuumatic Count-S Optical Contactless of high security Paper Counting Machines

The Count-S is Vacuumatic’s solution to the challenge of counting sheets or products made from materials that are too thick or heavy to count mechanically.  The Count-S incorporates cutting edge optical technology which captures, reads and counts an image of the stack edge using Vacuumatic’s unique software.  By using this method the Count-S is capable of reading a stack of products up to 450 mm high and returning an accurate count result within seconds.  Selected for use by the manufacturers of Security, ID and Credit cards, as well as by packaging companies around the world, the Count-S is leading the way in the field of optical counting equipment.

The Vacuumatic Count-S has been specifically designed to enable the accurate counting of products that are too thick or heavy to be counted mechanically.  The Count-S scans the edge of a stack providing reliable counts in seconds using Mono Chrome or Colour cameras.  The contactless optical counting approach removes any marking or potential for product damage.

The Count-S 450 can be sold as a stand-alone unit, or can be built into a client’s flow-line or manufacturing process.  Using the latest digital camera technology to scan the edge of the products enables the Count-S card and plastic counting machine to make its count with absolutely no contact.  Marking and product damage is non-existent, counting results are returned within seconds.

The NEW “Enhanced Teach Facility Option”, supports remote service and set up, for materials that require special programming in line with Industry 4.0 requirements.

We strongly recommend that testing of the Count-S is made prior to purchase, to confirm that positive results can be achieved.  We are happy to receive your samples, film the testing and return the results to you.

Typical Applications:

• Commercial & Security printing
• Security and credit card manufacturing
• Packaging production
• Pharmaceutical insert production
• Counting credit cards, security & ID cards and heavy packaging

Technical Specifications and Options:

• Optical Counting technology
• Fast, accurate stack quantification
• Non-contact optical counting technology
• Counts a wide range of materials including card and plastics
• Flexible modular construction Benefits
• Optimised productivity
• No marking or damage to products
• Intuitive colour touchscreen
• User friendly operation
• Maximum counting speed* - 450 mm stack in 7.5 secs
• Count cycle time* - 3 stacks of 450 mm in 60 secs
• Maximum pile height - 450 mm
• Material weight range* - 0.1mm to 10mm
• Maximum total count - 999,999
• Table format (Size) - 640 x 525 mm
• 230v/50Hz or 115v/60Hz
• Net weight - Hz or 115v/60Hz Net weight Approx. 200 kg Dependent on selected table format 64 kg
• Electrical specification -
• 230v/50Hz or 115v/60Hz
• Can be integrated to existing process lines

* All counting speeds, cycle times and paper weight ranges stated are the results of tests carried out under factory conditions.  Actual results may vary depending on paper weight, quality and presentation.  Other variables such as batch size, disc type or blade selection may also affect performance.

Vacuumatic have made every effort to ensure the accuracy of the information specified above.  Vacuumatic operate a research and development programme which drives continuous product improvement.  The services and product specifications contained above may change without notice.